Dry Mix Mortar Plant
SuniverseTech’s mortar mixing station delivers unmatched excellence for dry mortar production.
Engineered with superior craftsmanship, our system features advanced safety protections, energy-efficient drying, and intelligent monitoring to prevent downtime.
Precision weighing (±0.5-1% accuracy), automatic cleaning, and efficient mixing maximize productivity while reducing waste and costs. Trust our smart, reliable solution for enhanced quality and sustainable operations. Choose SuniverseTech for innovative performance that lowers your total cost of ownership.
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منتجات
Dry Mix Mortar Plant For Sale
【Dry Capacity】: 5-100t/h
【Coal Consumption】: 5-20kg
【قوة】: 5.5-60kW
【Size】: 600*2500 ~ 3600*8400mm
【Application】: For dry powder coatings such as ordinary masonry mortar, concrete block mortar, thermal insulation masonry mortar, wear-resistant floor mortar, cement self-leveling mortar, rendering mortar, plastering gypsum mortar, bonding mortar, special mortar, internal and external wall putty powder, interface agent, tile adhesive, concrete additive, stone adhesive, finishing plaster, jointing gypsum, polymer thermal insulation mortar, heat-reflective coating, etc.
Why Invest in Our Dry Mortar Plant?
✅ Profit-Driven Diversity: Manufacture versatile mortar products tailored to market needs, maximizing revenue potential.
✅ Resource Optimization: Achieve significant cost savings through clean, near-zero-waste operations.
✅ Sustainable Production: Prioritize worker safety, environmental care, and ethical manufacturing standards.
✅ Adaptable Operations: Switch rapidly between premium-quality mortar mixes to capture market opportunities.
✅ Consistent Premium Quality: Maintain rigorous quality control across all product lines.
تفاصيل المنتجات
We Offer Best Price Dry Mortar Plant For Sale
A mortar station is a specialized facility for the centralized production of mortar for construction purposes. It is mainly used at the site of large-scale building construction and decoration projects.
According to the application of mortar, it can be divided into masonry mortar stations, plastering mortar stations, floor mortar stations, tile adhesive mortar stations, etc. It is the core equipment for achieving efficient and high-quality mortar supply.
العملاء السعداء
98%
Simple Dry Mortar Plant
Simple dry mortar plant is an ideal solution for individual entrepreneurs or small-scale enterprises seeking an accessible entry point into production. Designed with minimal footprint and height requirements (under 3.5 meters), it can be conveniently installed within ordinary civilian houses or similar structures.
Operation is remarkably straightforward, requiring only 2-3 personnel to run efficiently. Despite its simplicity and small size, the plant offers impressive output, processing batches of 1-2 tons each and capable of reaching a daily production capacity of 20-25 tons.
Small Tower-type Dry Mortar Plant
The small tower-type dry-mix mortar production line features a two-story frame structure, equipped with a twin-shaft gravity-free mixer, finished product silo, packaging machine, and pulse dust collector.
With a footprint of approximately 20 square meters and a height of 6.5 meters, this production line has an hourly output of 3-5 tons. It is ideal for customers with limited initial investment and restricted factory building height.
Middle Size Dry Mortar Plant
This medium-sized dry mortar production line utilizes a space-efficient three-tier frame structure housing pre-mix storage, a twin-shaft mixer, finished product storage, and packing. Operating with 3-6 personnel, it achieves an output of 3-8 tons per hour.
The system offers excellent dispersion, handles diverse mortar types, and is designed for manageable investment with potential for future automation upgrades.
Large Dry Mortar Production Line
Large dry mortar plants represent industrial-scale production solutions. Engineered for high-volume output, these facilities require significant capital investment and achieve high levels of automation.
They typically feature bulk-handling systems. However, their long return-on-investment periods and large scale make them primarily suitable for major projects, less adaptable for smaller clients or developing markets.
Specifications of Dry Mix Mortar Plant
| نموذج | Coal Consumption (kg) | Power (kw) | Drying Capacity(t/h) | Size (D x L) (mm) |
|---|---|---|---|---|
| S625 | 5~7 | 5.5 | 5~8 | ¢600 x 2500 |
| SY-2240 | 6~8 | 18.5 | 10~15 | ¢2200 x 4000 |
| SY-2655 | 7~9 | 22 | 20~35 | ¢2600 x 5500 |
| SY-3265 | 8~10 | 44 | 50~60 | ¢3200 x 6500 |
| SY-3270 | 8~11 | 44 | 60~70 | ¢3200 x 7000 |
| SY-3475 | 8~12 | 55 | 70~80 | ¢3400 x 7500 |
| SY-3684 | 15~20 | 60 | 80~100 | ¢3600 x 8400 |
Dry Mix Mortar Plant Price
Pricing for dry mortar plants varies significantly based on scale, automation level, and production capacity. While specific equipment costs depend on technical specifications like drying system requirements (as shown in our technical parameter tables), complete plant investments range from compact 50,000−150,000 setups to fully automated industrial systems exceeding $500,000. Key cost factors include:
- Production capacity (5-100+ tons/hour)
- Degree of automation (manual to full PLC control)
- Drying system specifications (coal consumption, power)
- Material handling complexity
Most clients achieve ROI within 12-24 months due to operational efficiencies. For accurate project pricing tailored to your output goals, request a custom quotation with detailed equipment specifications.
مميزات المنتج
ميزات التصميم الفريدة
Multi-Product Capability:
- Engineered to produce comprehensive mortar formulations including:
- Wall putty (Skim Coat) & Rendering Mortar
- Masonry & Tile Adhesive Mortar
- Waterproofing & Self-Leveling Screed
- Thermal Insulation Systems
Energy-Efficient Drying: Integrated triple-cylinder dryer reduces sand moisture to <0.5% using European thermal design standards, enhancing heat transfer efficiency by 40% while cutting energy consumption.odular dust removal system with strategic placement conserves space while effectively capturing dust particles.
Precision Batching System: Automated proportional weighing technology ensures ±0.5% formula accuracy across custom recipes.apabilities deliver maintenance-free particle separation.
High-Speed Blending: Twin-shaft paddle mixer or plough blade system achieves complete homogenization in 3-5 minutes with ≤0.3% residual unmixed material.
Eco-Compliant Filtration: Closed-loop pulse bag dust collection maintains <5mg/m³ emissions, exceeding ISO 8573-1 air purity standards.
Intelligent Control: Siemens PLC-based automation with semi/full operational modes provides remote diagnostics and single-screen process management.
Manufacturing Process of Dry Mix Mortar Plant
The production process begins with sand preparation. Raw sand (mechanically processed sand from a crusher or dried via a sand dryer) or natural river/quartz sand meeting particle size specifications is stored in either an open sand pit or lifted via bucket elevator into dedicated silos. Similarly, cement and fly ash are pumped into separate storage silos via pneumatic vehicles.
Underneath each silo, specialized screw conveyors transport the materials to precision batching hoppers. A centralized control system, managed through the power cabinet, accurately doses each ingredient according to the pre-programmed mix design.
Upon completion of batching, the measured materials are elevated by bucket elevator in sequence through the following stages:
- Pre-mixing Holding Bin: Temporary storage before mixing.
- Twin-Shaft Gravity-Free Mixer: Ensures thorough and homogeneous blending without dead zones.
- Secondary Mixing & Finished Product Bin: Provides additional blending consistency and surge capacity.
- Computerized Weighing & Packing Machine: Automatically bags the final product.
This continuous-flow system achieves high efficiency, requiring only 3-5 operators to manage production. Output capacity is scalable, ranging from 100 to 1000 tons per day (in standard increments: 100T, 200T, 300T, 400T, 500T, 600T, 800T, 1000T).
For Bulk Mortar Requirements (e.g., masonry/plastering mortar):
Finished material from the secondary mixing bin can be diverted by bucket elevator into bulk storage silos. These silos are equipped with spouts feeding Bulk Loading Machines, enabling direct transfer into tanker trucks for transportation to construction sites.
At Construction Sites:
Customers can opt for mobile Ready-Mix Mortar Storage & Mixing Tanks. These tanks allow on-demand mixing with water directly at the point of application, providing true “mix-as-you-use” flexibility.
Materials Processed by Our Dry Mix Mortar Plant
1.Interface Mortar (Bonding Bridge)
Composition: Polymer-modified blend of inorganic binders, graded aggregates, mineral fillers, and functional additives.
Function: Seals substrate pores, enhances adhesion between dissimilar materials (concrete, AAC blocks, plasterboard), and prevents moisture suction.
Output: Gray powder mixed on-site at 100:18–20 (powder:water) ratio.
Compliance: JC/T 907-2002.
2. XPS/EPS Board Bonding Mortar
Composition: Inorganic binders, organic redispersible polymer powder, graded sands, and modifiers.
Function: Bonds insulation boards (XPS/EPS) to concrete, brick, or cement substrates with high tensile strength (>0.7 MPa).
Key Feature: Factory-preblended quality ensures consistent adhesion; mixed at 100:18–20 ratio.
Standard: JG 149-2003.
3. XPS/EPS Board Anti-Crack Mortar (Render)
Composition: Polymer-fortified cementitious mix with fibers, aggregates, and waterproofing agents.
Function: Crack-resistant protective layer for insulation systems; bonds mesh reinforcement and offers water resistance with vapor permeability.
Application: Base coat for EPS/XPS boards; mixed at 100:20–22 ratio.
4. Waterproofing Mortar
أنواع: Rigid (for structural waterproofing) & Flexible (for movement-prone joints).
Composition: Cement, silica sands, polymer resins, and hydrophobic additives.
Performance: Low absorption (<5%), high bond strength (>1.0 MPa), and 25+ year service life. Compliant with JC/T 894-2001.
Mix Ratio: 100:18–20; used in basements, pools, and wet areas.
5. Tile Grout
Composition: Cement-based formula with polymers, pigments, and shrinkage inhibitors
Function: Flexibly fills tile joints (2–20mm), resists staining/efflorescence, and enhances durability.
Application: Indoor/outdoor tiling; mixed to paste consistency.
6. Gypsum Bonding Adhesive
Composition: Fast-setting gypsum binder with cellulose ethers for workability.
Function: Instantly bonds gypsum boards/ornaments; non-shrinking and non-toxic.
Mix Ratio: 1:0.4–0.6 (adhesive:water); sets in 80 minutes.
7. Decorative Render (Exterior/Interior)
Composition: Polymer-enriched mineral blend with color-fast aggregates.
Function: Textured finish with crack resistance (≤0.3mm), breathability, and UV stability. Compliant with JG/T 26-2002.
Output: Sprayable/trowel-ready mix; coverage 2.0–2.5 kg/m²
8. Skim Coat & Putty (Interior)
Composition: Gypsum base with retarders and adhesion promotors.
Function: Smooths walls/ceilings; low shrinkage and mold-resistant.
Usage: Final prep for painting; mixed at 1:0.4–0.6 ratio
9. Leveling Compounds
Composition: Self-flowing cement-fly ash blend with superplasticizers.
Performance: Achieves floor flatness (≤3mm/2m); rapid curing (24h walkable).
Components of Our Dry Mix Mortar Production Line
1.Triple Cylinder Drying Machine
The triple cylinder drying machine efficiently processes bulk materials like industrial sand, transforming sun-dried sand with initial moisture of approximately 8% into high-quality dry sand with final moisture content below 0.5%.
Designed to European standards with three concentric layers and constructed from wear-resistant Q345 manganese steel, this equipment delivers exceptional fuel efficiency—saving two-thirds of coal consumption and 40% electricity compared to single-layer dryers. Its integrated Italian burners support coal, diesel, or gas operations, while advanced cooling systems ensure discharged materials remain below 60°C for direct storage or mortar production without compromising product quality.
2.Coal-fired fluidized bed furnace
This industrial combustion system utilizes an advanced fluidized bed process where coal and biomass fuels (crushed into particles below 10mm) are uniformly fed into the furnace chamber. High-pressure air from centrifugal blowers passes through a wind box and injects upward via perforated caps on the air distribution plate, generating a gas cushion that fluidizes the fuel particles. This creates a turbulent “boiling” combustion state where fuel and ash particles continuously collide, abrade, and fracture under intense heat until complete burnout occurs. The technology maximizes fuel-air contact surface area while extending particle residence time, achieving over 98% combustion efficiency with significantly reduced emissions.
Its exceptional thermal transfer capabilities and energy-conserving design have made it a widely adopted solution for industrial kilns, particularly in building material drying systems requiring stable, high-temperature heat sources. Integrated Italian burners ensure precise temperature control when paired with triple-cylinder drying equipment.e triple cylinder drying machine efficiently processes bulk materials like industrial sand, transforming sun-dried sand with initial moisture of approximately 8% into high-quality dry sand with final moisture content below 0.5%.
3.Gas-and-oil-fueled Drying System
This gas-and-oil-fueled drying system offers an energy-efficient industrial solution fully compliant with national energy conservation policies. Engineered for low consumption and environmental sustainability, the technology provides dual-fuel flexibility to seamlessly operate on either coal or gas.
With mature, field-proven engineering and multiple successful domestic installations, this system delivers reliable performance while minimizing operational carbon footprints. The design combines industrial-grade reliability with eco-conscious operation for material processing applications requiring consistent thermal efficiency.
4. LDH Rake-Type Series Mixer
This fourth-generation industrial mixer represents our proprietary engineering innovation, delivering exceptional blending performance for bulk material processing. Engineered for rapid homogenization, the system achieves complete batch mixing in just 3 minutes even at 70% capacity loading. Its precision-rake configuration minimizes material segregation while substantially improving particle dispersion efficiency through uniquely designed swivel plow arms that outperform conventional mixing blades.
Operational excellence is further enhanced by the maintenance-friendly single-door discharge mechanism, industry-standard durability in high-wear components, and immediate quality verification via the strategically positioned sampling port. This advanced mixing technology ensures consistent product uniformity for demanding applications across chemical, pharmaceutical, and construction material industries. dryers. Its integrated Italian burners support coal, diesel, or gas operations, while advanced cooling systems ensure discharged materials remain below 60°C for direct storage or mortar production without compromising product quality.
5. WZL Double-Shaft Paddle Anti-Gravity Mixer
This advanced industrial mixer features dual counter-rotating shafts equipped with overlapping paddle assemblies set at precise angles within the cylindrical chamber. During operation, the paddles propel materials into a spatial flow layer, creating instantaneous weightlessness. This action causes particles to cascade across alternating mixing zones while simultaneously traveling radially along the shaft axis, achieving rapid and homogeneous blending.
Key advantages include multi-directional cross-mixing that eliminates dead zones, wear-resistant cast steel paddles for extended service life, strategically positioned sampling ports for real-time quality verification, and dual large-discharge gates enabling complete material evacuation within 6 minutes. The “1.4” notation indicates enhanced operational efficiency – representing either batch capacity (tons) or power utilization ratio depending on configuration. This design ensures consistent material dispersion for demanding dry mortar applications where precision blending defines product performance.
6. Industrial Dust Removal Solutions
Our facility employs advanced environmental control systems featuring Pulse-Jet Baghouse Dust Collectors, engineered for maximum particulate capture efficiency. This technology achieves 99.9% filtration performance with emissions consistently below 30mg/Nm³ through tightly sealed enclosures exhibiting less than 2% leakage rates. Designed to handle high-concentration dust loads up to 100g/Nm³, these units incorporate oversized filtration surfaces within compact footprints while extending filter life via optimized reverse-pulse cleaning cycles. Their automated operation requires minimal maintenance while delivering industrial-grade reliability.
For operations with moderate air quality requirements, Cyclone Dust Collectors provide cost-efficient preliminary particle separation. Serving as an economical first-stage solution in regions where environmental standards are less stringent, these mechanical collectors offer reduced capital investment despite limited capture efficiency compared to advanced filtration systems. Both technologies address specific environmental compliance needs across manufacturing sectors—with pulse-jet systems recommended for critical applications demanding near-zero emissions, particularly in building material production requiring stringent air quality control.
7. Plate-Chain Bucket Elevator
This robust vertical conveying equipment is essential in dry-mix mortar production lines, designed for handling abrasive, medium-to-large bulk materials like limestone and cement clinker. Operating effectively with materials up to 250°C, its plate-chain mechanism ensures high-capacity lifting with exceptional operational stability.
Key advantages include extensive material adaptability, substantial conveying throughput, smooth vibration-free running, and extended service life, making it ideal for demanding industrial environments requiring reliable vertical material transfer.
8. Vibrating Screens
Our screening solutions include two specialized types for dry mortar production. The Probability Screen (multi-layer), co-developed with European engineers, combines optimized vibration angles and sieve inclination to maximize grading efficiency. It features reliable domestic vibration motors and quick hook-plate tensioning for effortless screen replacement.
Complementing this, the Large-Particle Vibrating Screen (single-layer linear design) handles coarse material separation with robust linear motion. Both ensure high-throughput classification while minimizing maintenance downtime in industrial settings.
9. Valve-Bag Packaging Machines
Engineered for dry mortar production lines, these systems deliver efficient packaging at 15-25 tons/hour with compact, space-saving designs. Three variants—pneumatic valve-bag, open-mouth, and impeller-type packers—combine operational simplicity with high automation.
Their advanced structures ensure consistent performance while minimizing maintenance requirements. Ideal for rapid, dust-free filling of premixed materials, the equipment maintains stability even during continuous industrial operations.
10. Intelligent Control System
This advanced automation solution integrates premium imported industrial computers with SIEMENS PLC controllers, delivering comprehensive oversight of dry mortar production. Its visualization platform enables fully automated control across batching, mixing, and packaging processes while providing real-time operational diagnostics.
Designed for seamless integration into industrial environments, the system ensures precise recipe execution and rapid troubleshooting, substantially reducing manual intervention and maintenance complexity.
11. Other Auxiliary Equipment
تفاصيل المنتجات
Every aspect of our dry mortar solutions embodies engineered precision. We begin with rigorously graded raw materials—like silica sand with ≤0.5% moisture post-drying—to ensure consistency. Production integrates automated Siemens PLC batching (±0.5% formula accuracy) and twin-shaft mixers achieving homogeneity in ≤180 seconds.
Each batch undergoes ISO-compliant tests: bond strength (>0.75MPa), water retention (>92%), and compressive strength validation. Packaging deploys valve-bag systems with ±50g weight precision.
Documentation includes EN 998-1 technical datasheets, tracing granular metrics from sieve analysis to setting time. We scrutinize particle distribution, additive dispersion, and reaction kinetics because mortar performance hinges on microscopic perfection.
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خدمة فردية من محترفينا
التواصل عبر الإنترنت على مدار 24 ساعة
دعم التثبيت
شحن سريع خلال 7 أيام
الدعم الفني
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ما يقوله العملاء عن
“30% production cost reduction achieved with your triple-cylinder dryer. 800 tons/day tile adhesive output with just 4 operators. Exceeding expectations.”
James Okafor
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تلتزم شركة SuniverseTech بتقديم حلول عالية الجودة ومنتجات مبتكرة لعملائنا.